PRISMA Integration provides a complete line of services designed to keep your existing operations competitive. Every aspect of production and business data acquisition is addressed within our comprehensive service capabilities.
Onsite Maintenance and Technical Support
Have a machine, control system, or motor control center with which you need technical assistance? The PRISMA Integration team can help you troubleshoot PLC/PAC Systems, Field I/O, Drive Systems, HMI/SCADA and PC Systems, and a wide range of on-machine and field devices that connect to these controls. The PRISMA Integration team provides the technical know-how to help you troubleshoot, repair, and return to production quickly and cost-effectively.
Electrical Control System Upgrade and Retrofit
Need to improve the performance or replace outdated electrical controls? Are replacement parts for an aging control system getting difficult to find or too expensive to justify? PRISMA Integration provides complete upgrade and retrofit services for all types of machine control. From project design to control installation and startup, PRISMA Integration provides the technical expertise to help you succeed every step of the way. PRISMA Integration will develop the solutions that help you succeed at leveraging existing equipment hardware to utilize the latest in control technology solutions.
Data Collection, Storage and Reporting
Imagine the cost savings and operational efficiency that can be achieved by automating process data collection and reporting. PRISMA Integration provides development and installation services for all your data acquisition needs. HMI/SCADA applications, database data transactions, and custom solutions using Microsoft Visual Studio will help you follow the information from the production floor all the way to the executive board room. See your production operations clearly using custom solutions from PRISMA Integration.
Machine Wiring
The PRISMA Integration team includes electricians and electrical service personnel to install on-machine components, install conduit, and perform all the wring and hook-up tasks required to get your automation installed and running. Our professional staff will insure that all your installation needs are met in a timely and professional manner, making your project startup short and getting your process running quickly.
Replacement Parts Services
Need help identifying and specifying spare or replacement components? The PRISMA Integration engineering team will help you cross reference and specify replacements for hard to find and out of production components. Minimize downtime and improve performance by using PRISMA Integration to help you solve your most troublesome part availability issues.
Process Improvement
We can improve the productivity and overall equipment efficiency (OEE) of your process through the reengineering of your production plants. Revamping the electrical and automation systems greatly reduces lead and cycle times and helps speed-up maintenance by replacing outdated technologies.
Smart Analytics Reporting
Smart Analytics is a more immediate and convenient solution to improve your production management. Our manufacturing execution system (MES) solution features material and warehouse management, production scheduling and optimization, real-time tracking, quality control, data storage and analysis, KPI and reports. The system is mobile-friendly and can be combined with our cybersecurity suite SEC.R.A.® for safe remote access.
Improve Energy Efficiency
Energy Efficiency can be an important competitive advantage. With our vast expertise with drives and process control, we can optimize energy consumption and improve energy efficiency at your facility. We also have specific solutions for Energy Monitoring & Control Systems (EMCS), a critical element of a modern substation.
Functional Safety
We have experience with Safety Integrity Levels up to SIL 3 and Performance Levels up to Pld. We perform Process Hazard & Risk Analysis (HAZOP, FMEA, FTA, RAMS), design Integrated Control & Safety Systems (ICSS), Fire&Gas and Emergency Shutdown Systems (ESD), certifying the supply according to the related safety standards.
Engineering & Construction Packages
We can make it easier to design and commission your plants and machines, developing for you the electrical and automation systems. We can offer a complete package, including basic and detailed engineering, related procurement, control panels manufacturing, erection supervision and commissioning – or just one of these services (e.g. site assistance). We work with you to ensure you receive the services that you need.
Combustion Systems
Equipping your plant with a modern Burner Management System (BMS) can significantly improve the energy efficiency and the quality of the end product. pxFLAMTM is our solution to manage industrial furnaces with a mathematical model able to meet these expectations. With our engineering capabilities on industrial furnaces, we are also able to provide a turn-key service, taking full responsibility for the electrical and automation package.
Skids, Shelters & RTUS
Our equipment can fit on skids or inside a shelter, suitable even for the harshest environments (marine, tropical, desert or subarctic areas). Custom-designed by our engineers, these solutions are also an interesting alternative inside manufacturing facilities, thanks to their extremely reduced startup times.